Cement & Construction Materials

Digital Power in Construction: 35% More Efficient Energy Management with SAP

From integrated cement plants to ready-mix concrete producers, Turkey’s leading building materials companies are no longer just producing; they are monitoring, optimizing, and driving sustainable growth with SAP.

With SAP S/4HANA and industry-specific modules, OCY Consulting enables end-to-end digital transformation, from energy management to equipment maintenance, helping construction leaders achieve efficiency, sustainability, and operational excellence.

Industry Challenges & Our Solutions

1. Energy Consumption and Regulatory Compliance

SAP danışmanlık

Problem: High energy usage and carbon emissions in cement kilns

SAP danışmanlık

Solution: SAP EHS + SAP Energy Management IoT sensor integration for real-time monitoring

SAP danışmanlık

Result: 35% reduction in energy consumption 90% accuracy in carbon footprint reporting

2. Equipment Maintenance and Downtime Prevention

SAP danışmanlık

Problem: Unplanned stoppages in crushers, grinders, and mixer equipment

SAP danışmanlık

Solution: SAP PM (Plant Maintenance) + Predictive Maintenance algorithms for proactive monitoring

SAP danışmanlık

Result: 42% reduction in unplanned downtime, 28% savings in maintenance costs

3. Inventory Tracking and Field Efficiency

SAP danışmanlık

Problem: Manual measurement of clinker and aggregate stock in open yards

SAP danışmanlık

Solution: SAP WM (Warehouse Management) Drone integration + image processing algorithms

SAP danışmanlık

Result: 95% increase in stock measurement accuracy 70% reduction in inventory discrepancies

How Ready-Mix Concrete Producers Create Value with SAP?

1. Order and Delivery Management

Problem: Scheduling and route challenges in construction site deliveries

SAP Solution:

SAP TM + SAP EWM integration

GPS-enabled route optimization

Case Study: At a ready-mix concrete producer, delivery delays decreased by 55%

2. Quality and Sample Tracking

Problem: Quality deviations in concrete samples and difficulties in monitoring the testing process

SAP Solution:

SAP QM + SAP LIMS (Laboratory Information Management System)

Case Study: At a construction chemicals manufacturer, testing time was reduced from 3 days to 1 day

3. Sustainability and Waste Management

Problem: Low recycling rates and clinker waste management issues

SAP Solution:

SAP EHS + SAP Waste Management

Recycling dashboards and carbon reporting

Case Study: At an integrated plant, recycling rate improved from 19% to 41%

Why Choose OCY for SAP S/4HANA?

SAP danışmanlık

Industry References:

Consulting services provided to 5 out of Turkey’s top 10 building materials manufacturers

SAP danışmanlık

Customized Modules:

SAP configurations designed specifically for cement, concrete, and aggregate processes

SAP danışmanlık

Integrated Capabilities:

End-to-end field and energy management with SAP EHS + SAP PM + drone integration